Russia

Russia provided exposure to some of the most advanced electrical and automation technologies used in modern cement production facilities.

Working across multiple cement projects for Euro Cement, Mordov Cement and VCP Cement, Rajesh Shah was actively involved in the installation, erection, testing and commissioning of critical electrical, instrumentation and automation systems supporting large-scale cement production operations.

These projects required coordination between equipment suppliers, commissioning teams and plant personnel to ensure seamless integration of power distribution, process instrumentation and automation infrastructure.

Advanced Electrical & Automation Systems for Modern Cement Manufacturing

VCP Cement, Novorossiysk

Commissioning a 6200 TPD Cement Production Line

At VCP Cement in Novorossiysk, Rajesh Shah played an active role in the successful erection and commissioning of a 6200 TPD cement production line. The project involved extensive work across multiple disciplines, including electrical systems, instrumentation and process automation.

Equipment handled included:

  • ABB Medium Voltage Switchgears

  • ABB Low Voltage Switchgears

  • Variable Frequency Drives

  • UPS Systems

  • Pfister Feeders

  • Belt Weighing Systems

  • Gas Analyzers

  • Stack Emission Monitoring Systems

The successful integration of these systems was critical to ensuring reliable operation of the plant's process equipment, environmental monitoring infrastructure and production control systems. Working across multiple plant areas provided valuable experience in coordinating complex commissioning activities while maintaining project timelines and startup objectives.

Strengthening Power Distribution & Automation Infrastructure

At Euro Cement's Pikalevo facility, Rajesh Shah supported the installation and commissioning of key electrical and automation systems.

The scope included:

  • ABB MV Switchgears

  • ABB LV Switchgears

  • Variable Frequency Drives

  • PLC Control Panels

These systems form the backbone of reliable plant operations, providing power distribution, motor control and process automation capabilities throughout the facility.

The project reinforced expertise in electrical distribution systems, automation integration and industrial commissioning practices.

Euro Cement, Pikalevo

Mordov Cement, Saransk

Advanced Drive Technologies for Process Optimization

At Mordov Cement in Saransk, activities focused on advanced drive technologies supporting critical process equipment.

The project involved:

  • Siemens Sinamics G120 Frequency Drives

  • ABC Control Systems

  • Cooling Fan Automation Systems

  • High Resistance Brake (HRB) Applications

The successful commissioning of these systems improved operational flexibility, process control and equipment reliability while supporting efficient plant operation.

This experience expanded knowledge of modern drive technologies and their role in optimizing industrial process performance.

Technical Expertise Gained

Impact on NavalTecno

Electrical Systems

  • MV & LV Power Distribution

  • Switchgear Commissioning

  • UPS Systems

  • Motor Control Systems

Automation

  • PLC Integration

  • VFD Configuration

  • Process Control Systems

  • Equipment Interlocking

Instrumentation

  • Gas Analyzer Systems

  • Stack Emission Monitoring

  • Belt Weighing Systems

  • Process Instrumentation

Cement Plant Operations

  • Crusher Systems

  • Material Handling

  • Process Equipment

  • Environmental Compliance Systems

The experience gained across these Russian cement projects strengthened expertise in electrical infrastructure, automation systems and process instrumentation used throughout modern cement manufacturing facilities.

Today, this knowledge enables NavalTecno Solutions to better support customers requiring automation upgrades, instrumentation solutions, environmental monitoring systems and industrial electrical equipment for demanding operating environments.

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